Webasto Thermo Top C - PME Service Manual Page 6

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Thermo Top E and Z/C 1Introduction
1
1Introduction
1.1 Scope and Purpose
This repair shop manual is intended to support
familiarised personnel in the repair of the water heaters
Thermo Top E, Thermo Top Z and Thermo Top C of the
fuel and Diesel types.
As their appearance is identical or similar, the heaters are
marked by type on their identification plate with "Benzin"
(fuel) or "Diesel". The heaters may only be operated with
the specified type of Diesel (or with fuel oil EL) and the
appropriate type of electrical installation.
Heaters which have Diesel or fuel specified on their
identification plate must not be operated with PME
(vegetable methyl ester).
Thermo Top E and C are variants of Thermo Top Z with a
circulation pump.
1.2 Meaning of Warnings, Cautions,
and Notes
WARNINGS, CAUTIONS, and NOTES in this manual
have the following meaning:
WARNING
This heading is used to highlight that non-compliance with
instructions or procedures may cause injuries or lethal
accidents to personnel.
CAUTION
This heading is used to highlight that non-compliance with
instructions or procedures may cause damage to
equipment.
NOTE
This heading is used to highlight and draw specific
attention to information.
1.3 Additional Documentation to be
used
This workshop manual contains all information and
procedures necessary for the repair of water heaters
Thermo Top E, Thermo Top Z and Thermo Top C.
The use of additional documentation is normally not
necessary.
Operating instructions/installation instructions and the
vehicle specific installation proposal may be used as
complementary information as necessary.
1.4 Safety Information and Regulations
The general safety regulations for the prevention of
accidents and the relevant operating safety instructions
have to be observed at all times.
"General Safety Regulations" beyond the scope of these
regulations are detailed in the following.
The specific safety regulations applicable to this manual
are highlighted in the individual chapters by Warnings,
Cautions, and Notes.
1.4.1 Legal Provisions for Installation
Within the scope of the StVZO (Road Licensing
Regulations of the Federal Republic of Germany) "Design
General Approvals" laid down by the Federal Office for
Motor Traffic exist for the Water Heaters Thermo Top with
the following official marks of conformity:
~ S316 for Heater Thermo Top E-B (fuel type)
~ S317 for Heater Thermo Top E-D (Diesel type)
~ S292 for Heater Thermo Top Z/C-B (fuel type)
and
~ S289 for Heater Thermo Top Z/C-D (Diesel type).
Installation of the heater is to be performed in accordance
with the installation instructions and must be checked in
case of
a) the vehicle type inspection in accordance with
§20StVZO
b) the individual inspection in accordance with
§ 21 StVZO or
c) the examination in accordance with § 19 StVZO
performed by an officially authorised expert or
examiner for road traffic, a vehicle inspector or a
public servant as per section 4 of Annex VIIIb to the
StVZO.
In the event of c) the installation must be certified on the
acceptance certificate included in the copy of the “General
Operating License” giving details about
manufacturer
type of vehicle and
vehicle identification number.
This validates the “Design General Approval”. The
acceptance certificate must be kept with the vehicle.
The obligation to apply for a new "Operating License"
(with expertise) after heater installation does not
exist, if the installation meets entirely the
requirements of an installation instruction, for which
a special supplement exists for the "Design General
Approval". The "Design General Approval" and the
"Operating License" documentation are to be kept
with the vehicle.
The heaters are cleared for heating the vehicle engine
and the vehicle cabin. When using the heaters in vehicles
not subject to the Road Licensing Regulations (StVZO)
(e.g. ships), the applicable partially regional regulations
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